Case study · Medical & health

Orthobroker improves comfort, hygiene and finish in 3D-printed orthoses with vapor smoothing

Orthobroker makes custom-fit, 3D-printed orthoses that are worn directly on the body. To meet the demands of long-term daily wear, the team combined HP MJF printing with PostPro vapor smoothing, so each orthosis meets strict standards for hygiene, comfort and finish.

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Two 3D-printed orthoses held side by side: one as printed, one after vapor smoothing
PhotoTwo orthoses: as printed (gray) and vapor smoothed (black).
Customer
Orthobroker
Industry
Medical & health
Application
Custom-fit orthoses
Printing
HP Multi Jet Fusion
Material
HP PA11 and TPU
Finishing
PostPro vapor smoothing
Published

Sealed orthoses for daily wear

Using HP PA11 and TPU with automated vapor smoothing, Orthobroker delivers sealed orthoses that resist moisture, minimize irritation and look professional. Its customized orthoses are supplied through the OrthoSolid platform.1

What vapor smoothing delivered

  • Smooth, non-abrasive surfaces for improved skin contact
  • Sealed finishes that prevent sweat absorption and bacteria growth
  • Darker, more polished surfaces that enhance visual appeal
  • Reliable, consistent quality for both custom and serial production1

Orthobroker on video

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Watch on YouTube:

FootageLength 0:45

How Vapor Smoothing Improves Comfort and Hygiene in 3D-Printed Orthotics

Orthobroker orthotic parts in HP PA11, vapor smoothed with PostPro Pure: a smoother, sealed surface that is more comfortable to wear and easier to keep clean.

Watch on YouTube (opens in a new tab)
  • Watch on YouTube:

    FootageLength 0:21

    Turning Porous Prints into Patient-Ready Orthoses with Vapor Smoothing

    Orthobroker orthoses printed on HP MJF, before and after vapor smoothing: a sealed surface that is gentler on skin and easier to keep clean.

    Watch on YouTube (opens in a new tab)

Keep reading

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    Impact resistance of vapor-smoothed orthoses

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    Result
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    Published

Test your parts

Send us a part. See it smoothed.

We vapor smooth your own parts and send them back with the results. No cost to evaluate · Parts returned · Typical turnaround 2–3 weeks2

Test your parts See the systems