Learn · Buyer’s guide

Vapor smoothing systems, compared.

Vapor smoothing, also called chemical smoothing, seals and smooths 3D printed polymer parts with a controlled solvent vapor. This comparison sets the specifications of PostPro machines next to other makers’ vapor smoothing machines of the same class, each figure as its maker states it on its own website, and lists what to ask any supplier of vapor smoothing equipment before you choose.

Updated · See the table

Side by side

Industrial vapor smoothing machines: comparison chart.

Floor-standing systems for production batches of 3D printed polymer parts, as each maker publishes them. The same rows for every system, in each maker’s own words and units. A dash means the maker’s page AMT read does not state the value.

Scroll sideways to see every system

Industrial vapor smoothing machines, as each maker publishes them
SpecificationPostPro SF50 AMTPostPro SF100 AMTPowerfuse S DyeMansionLUX PRO 400 LuxYoursLUX PRO 700 LuxYours
Class in each maker’s wordsFloor-standing · low-volume production of end-use partsFloor-standing · high-volume productionIndustrial vapor smoothing systemCompact industrial systemIndustrial system for series production
Process in each maker’s wordsVapor smoothingVapor smoothingVaporFuse Surfacing (VFS)Multi Purpose Smoothing (MPS), a physical-chemical process for vapor smoothingMulti Purpose Smoothing (MPS), a physical-chemical process for vapor smoothing
Chamber, basket or max. part size as published400 × 300 × 400 mm400 × 600 × 400 mm85 l process chamber volume; Baskets: Basic 610 × 340 × 315 mm (approx. 65 l usable volume), Max 610 × 435 × 353 mm (approx. 78 l usable volume)400 × 400 × 300 mm (process chamber and max. part size)700 × 600 × 500 mm (process chamber and max. part size)
Cycle as each maker defines it1.5–2 h1.5–2 h45 to 180 minutes90 min (including evaporation time)65 min (including evaporation time)
MaterialsPA12 · PA11 · TPU · TPE · PP with FA9202, 100+ thermoplastics with FA326 on SF50 and SF100PA12 · PA11 · TPU · TPE · PP with FA9202, 100+ thermoplastics with FA326 on SF50 and SF100PA12, PA11, TPU, TPA, PEBAX, ULTEM and PA6; polypropylene on the Powerfuse S PP versionPA12, PA11, PA6 and TPUPA12, PA11, PA6 and TPU
Print processesMJF, SLS, SAF, HSS; FDMMJF, SLS, SAF, HSS; FDMSLS, MJF, SAF, HSS and FDM/FFFSLS, MJF, HSS, SAF, AKF and FDMSLS, MJF, HSS, SAF, AKF and FDM
Smoothing agentPostPro Pure · FA326 · FA9202PostPro Pure · FA326 · FA9202VF47 EcoFluidLuxFlux PALuxFlux PA
Agent recoveryClosed-loop system with consumable recoveryClosed-loop system with consumable recoveryIntegrated solvent recovery in a closed loopSolvent recoveryRetrofit option for improved solvent recovery
Machine size830 × 1400 × 1830 mm830 × 1400 × 1830 mm1700 × 1700 × 2070 mm (system; loading belt extra)1125 × 758 × 1688 mm (L × W × H)3300 × 955 × 1950 mm (L × W × H)
Weight800 kg850 kg1600 kg; loading unit extra (180 kg manual, 800 kg automatic)– not stated on the page AMT read– not stated on the page AMT read
Electrical as publishedThree-phase, 400 V or 480 V, 50/60 HzThree-phase, 400 V or 480 V, 50/60 HzApprox. 20 kW; 400 V / 50 Hz / 63 A or 480 V / 60 Hz / 63 A8.5 kW installed heating power7.4 kW installed heating power
ControlsHD touchscreenHD touchscreenStandard programs Fast, Universal, Light, Balanced or Strong set the level of smoothing; custom programs can be developedTouch-screen operationTouch-screen operation
Data connectionMES/ERP connectivityMES/ERP connectivityOPC UA interface for unidirectional communication (Data Connect, optional)Industrie 4.0 readyIndustrie 4.0 ready

Compact and desktop machines.

DyeMansion calls the VX1 “Industrial Entry” and designs it for offices, labs and small production spaces, so it is set next to the PostPro desktop systems.

Compact and desktop vapor smoothing machines, as each maker publishes them
SpecificationPostPro SFX AMTPostPro SF2X AMTVX1 DyeMansion
Class in each maker’s wordsDesktop · R&D and low-volume productionDesktop · scalable throughput, double the SFX chamber capacityIndustrial Entry (compact)
Process in each maker’s wordsVapor smoothingVapor smoothingVaporFuse Surfacing (VFS)
Chamber, basket or max. part size as published190 × 320 × 190 mm, 11.5 L260 × 390 × 260 mm, 26.4 L24.6 l process chamber volume
Cycle as each maker defines it2 h2 h1.5 to 3 h
MaterialsPA12 · PA11 · TPU · PP with FA9202PA12 · PA11 · TPUPA12, PA11 and TPU
Print processesMJF, SLS, SAF, HSS; FDM (including ULTEM and Onyx)MJF, SLS, HSS; FDM (ULTEM and Onyx)Most powder-bed printers; SLS and MJF PA12 parts can be mixed in one run
Smoothing agentPostPro Pure · FA9202PostPro PureOne sealed solvent cartridge per run, per material
Agent recoveryQuick-change recovery cartridge– not listedUsed cartridges are returned, refilled and put back into circulation
Machine size450 × 500 × 845 mm510 × 540 × 920 mm660 × 450 × 1100 mm
Weight82 kg106 kgApprox. 90 kg
Electrical as publishedSingle-phase, 230 V or 120 VSingle-phase, 230 V or 120 VStandard electrical outlet
Controls7-inch touchscreen– not listedHMI: operator sets fill level, wall thickness and smoothing level
Data connectionWi-Fi– not listedEG25-G LTE Cat 4 modem

PostPro figures: AMT’s product pages and brochure. Other figures: according to each maker’s own website, checked . Every source is listed under Sources and references at the foot of this page.

How to read these tables

  • Every figure is as its maker publishes it. AMT has not tested other makers’ systems.
  • Makers state different things for size: AMT gives chamber size, DyeMansion chamber volume and, for the Powerfuse S, basket sizes and usable volumes, LuxYours process chamber and maximum part size. Fit a full build of your own parts against each.
  • Makers count different steps in a cycle. Ask each maker for the time from loading to unloading for your parts.
  • The class row uses each maker’s own words. Systems are grouped by the class their makers give them.
  • A dash means the page AMT read does not state the value. It is never estimated or converted.
  • This page compares the systems listed. It is not a survey of every system on the market.

01In the tables

DyeMansion

Company
DyeMansion GmbH
Based in
Planegg (Munich), Germany
Systems in the tables
Powerfuse S, VX1
Process
VaporFuse Surfacing (VFS)
Loading, Powerfuse S
Manual loading or automatic loading

Where the published lists differ. DyeMansion lists PEBAX for the Powerfuse S. AMT’s published material lists do not name it; ask AMT about your material.

According to DyeMansion’s website, checked .

02In the table

LuxYours

Company
LuxYours GmbH
Based in
Planegg, Germany
Systems in the table
LUX PRO 400, LUX PRO 700
Process
Multi Purpose Smoothing (MPS), a physical-chemical process for vapor smoothing

Where the published lists differ. LuxYours lists the AKF print process. AMT’s published process lists do not name it; ask AMT about your print process.

According to LuxYours’ website, checked .

03A different method

PostProcess Technologies

Company
PostProcess Technologies
Based in
Buffalo, New York, USA
System described here
RADOR
Method
Surface finishing with abrasive and polishing media and a detergent
Print processes
FDM, SLA, CLIP, PolyJet, SLS, MJF, metals and more
Envelope
54 × 22 × 33 cm envelope; parts no more than 1/3 of it
Machine size
137 × 72 × 100 cm (closed door)

PostPro is AMT’s product brand; PostProcess Technologies is a different company. RADOR finishes parts with media and a detergent, a different method from vapor smoothing, so it is described here and not set in the tables. The two methods are often used one after the other: see vapor smoothing vs media finishing.

Where the published lists differ. RADOR is listed for SLA, CLIP, PolyJet and metal parts. AMT’s systems are not listed for them.

According to PostProcess Technologies’ website, checked .

04Mass finishing

Rösler and AM Solutions

Brand
AM Solutions – 3D post processing technology is a brand of the Rösler Group
Based in
Untermerzbach, Germany
Core business
Machines and integrated systems for mass finishing, and dedicated consumables
Post processing
Post processing of 3D printed parts, including surface smoothing and polishing
Vapor smoothing
AM Solutions adds vapor smoothing through its investment in LuxYours

LuxYours’ systems are in the table above. Mass finishing is a mechanical route, compared in vapor smoothing vs tumbling and sanding.

According to the AM Solutions and Rösler websites, checked .

LuxYours, LUX PRO, DyeMansion, Powerfuse, VX1, Rösler, AM Solutions, PostProcess and RADOR are trademarks of their owners. AMT is not affiliated with or endorsed by them. They have not reviewed this page.

Spotted something out of date? Tell us through the contact form and AMT will check the maker’s page and update this one.

Buyer’s checklist

How to compare any vapor smoothing system.

Ask every supplier the same eight questions, AMT included, and bring a build of your own parts to the conversation.

  1. 01

    Chamber or part size?

    Makers publish one or the other, or both. Fit a full build of your parts, not one part.

  2. 02

    Which agent, and how is it handled?

    Ask for the safety data sheet, and how the agent is stored, loaded and disposed of.

  3. 03

    Your material, your printer?

    Find your exact material and print process on the maker’s list, then test it.

  4. 04

    What does the cycle include?

    Heating, conditioning, smoothing, curing, drying, odor removal: ask for the time from loading to unloading.

  5. 05

    What happens to spent agent?

    Ask whether it is recovered in a closed loop, neutralized or disposed of, and what leaves the machine.

  6. 06

    Space and utilities?

    Machine size, operating area, weight, electrical supply, extraction and compressed air.

  7. 07

    Controls and data?

    Touchscreen, user access, recipe storage, and a connection to your MES or ERP.

  8. 08

    Proof on your parts?

    Ask for a test on your own parts, and for the method behind any published number.

The PostPro range

Four PostPro systems.

Two desktop and two floor-standing systems. Each system’s starting price is on the pricing page; your quotation gives the exact price.

AutomateDMS automated loading loads and unloads PostPro SF100 systems for unattended production. See automated loading.

Questions

Comparing systems: questions.

Short answers. For your own parts, ask an engineer.

How do I choose a vapor smoothing machine?

Start with your parts: material, print process, size and how many a week. Then compare chamber or part size, the smoothing agent, the cycle and what it includes, agent recovery, floor space and utilities, and the equipment around the machine: electrical supply, extraction and loading. End with a test on your own parts. The comparison tables on this page follow the same order.

Where do the figures on this page come from?

Every figure for another maker’s system comes from that maker’s own website and is listed, with the date it was read, under Sources and references at the foot of this page. PostPro figures come from AMT’s product pages and brochure. AMT has not tested other makers’ systems.

How current are the figures on this page?

Each figure is as its maker’s website showed it on the date given under Sources and references. Makers change their pages, so a figure here can fall out of date; a new version of this page cannot be published with a figure read more than three months earlier. If you spot something out of date, tell AMT through the contact form and AMT will check the maker’s page.

Why do cycle times differ between makers?

Makers count different steps. Some figures include heating, evaporation or odor removal and some do not. To compare like with like, ask each maker for the time from loading to unloading for your parts.

Does AMT publish its prices?

Yes. Each PostPro system has a starting price on the pricing page, excluding tax and shipping; your quotation gives the exact price. This page shows no prices for any maker.

Can I test my own parts before choosing a system?

Yes. With the free PostPro benchmark you send AMT your parts, and AMT vapor smooths them and sends them back with before-and-after photos and a benchmark report.

Which PostPro system fits my parts?

The SFX and SF2X are desktop systems. The SF50 and SF100 are floor-standing systems for production batches. Help me choose asks a few questions about your parts and suggests a system.

Does this page cover every vapor smoothing system?

No. It compares the systems listed, using specifications their makers publish. It is not a survey of every system on the market.

Next step

See the price. Run the numbers. Hold the part.

Starting prices are public and the cost-per-part math is yours to check, with no email needed for either. The free benchmark puts your own parts, vapor smoothed, in your hands.

  1. 01Quote

    Build your quote

    Pick a system and its options, and send AMT an itemized quotation request. Each system shows its starting price.

    Build your quote

  2. 02ROI

    Calculate your ROI

    Compare your cost per part with manual finishing, using your own labor rate and volumes. Every assumption is editable.

    Calculate ROI

  3. 03Benchmark

    Test your parts, free

    Ship us your parts with a prepaid label. We vapor smooth them and send them back with before-and-after photos and a benchmark report.

    Test your parts, free

    No cost to evaluate · Parts returned · Typical turnaround 2–3 weeks

Prices: starting prices, excluding tax and shipping; everything else is priced in your quotation.

Not sure which system? Help me choose